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Raw Materials : High quality antirust aluminum 3003 Alloy or pure Aluminum 1100
Thickness:0.20mm - 0.35mm (Adjustable)
Aluminum Coil Inner Diameter:300mm (Adjustable)
Aluminum Coil Outer Diameter:1000mm - 1500mm
Aluminum Coil Width:20.5mm - 69.5mm
Power of the Forming Machine:15KW
Welding Available Sizes:5.5mm - 30mm
Welding Speed:100m - 150m/Minute
Welding Rated Output : Above 60KW
Flying Saw Specification:200x32x1.0
Flying Saw Action: Servo motor operating ,Pneumatic Computer Control
Sizing Precision:≦2mm
Main Components
l Uncoil of Aluminum Strips
Inner Diameter:Φ300mm
Outer Diameter :≦Φ1500mm
Width:20.5—70mm
Uncoil Speed: Controllable of 100 to 150 meter per minute,
With Strip Brake Equipment.
2 Roll forming and Molding
Wall Thickness: 0.20 to 0.35mm(adjustable)
Aluminum spacer Sizes: 5.5mm to 26.5mm;
Roll-Forming and double-row perforation;
12 sets of Horizontal Gantry Molding rack to finish roll forming and punching;
Guider Pillar adjustment mold is adopted to increase the accuracy and stability.
Distinct and well-distributed Logo could be printed every 800mm according to customers’ requirements.
3 HF Welding
Techniques: US Thermtool Induction Welding
Speed: 100 to 150 meter / minute
Welder:High Frequency Solid State Induction Welder 100-0.45-H
Cooling System: Inner Water Cycling by refrigerator
4 Scraper, Sizing, Straightening
Scraper to remove the burrs after welding
Aluminum Particles Sucking during scraping
6 Roller rack to size, straighten and adjust the form of Spacer Bar
5 Flying Saw Cutting
The automatic cutting work is controlled by computer. The length and size of the spacer was measured by the measuring wheel with encoder; Once the computer receives the pulse signal from the encoder, he will make the cutting action.
Sizing Ruler Precision:≦2mm;
The product will be pushed by the air pressure with no harm and automatically.